RZR Pro XP Torque Spec Table

Category

Item

Torque Specification

Air Intake System

Air Box Mounting Bolts

8 ft-lb (11 Nm)

Air Intake System

Air Intake Housing Screw (Engine and PVT)

35 in-lb (4 Nm)

Battery

Mount Bracket

53 in-lbs (6 Nm)

Battery

Terminal Fasteners

60 in-lbs (7 Nm)

Bearings

Bearing Carrier Mounting Bolts (rear)

44 ft-lbs (60 Nm)

Body

Body/Cargo Box Screws

8 ft-lb (11 Nm)

Body and Fascia

Fender Flare Fastener

7 ft-lbs (10 Nm)

Body and Fascia

Floor / Rocker Panel Fastener

7 ft-lbs (10 Nm)

Body and Fascia

Front Fascia Fastener

7 ft-lbs (10 Nm)

Body and Fascia

Front Fascia Fastener

8 ft-lbs (11 Nm)

Box Support Fastener

14 ft-lbs (19 Nm)

Brakes

Brake Bleed Screws

48 in-lb (5 Nm)

Brakes

Brake Caliper Mounting Bolts (front)

33 ft-lbs (45 Nm)

Brakes

Brake Caliper Mounting Bolts (rear)

33 ft-lbs (45 Nm)

Brakes

Brake Junction Block Mounting Screws

35 in-lb (4 Nm)

Brakes

Brake Line Banjo Bolts

15 ft-lbs (20 Nm)

Brakes

Brake Line Flare Fittings

15 ft-lbs (20 Nm)

Brakes

Brake Line Guide Fasteners

7 ft-lbs (10 Nm)

Brakes

Brake Pedal Mount Bracket Fasteners

18 ft-lbs (24 Nm)

Brakes

Brake Scraper Fasteners

7 ft-lbs (10 Nm)

Brakes

Brake Switch

15 ft-lbs (20 Nm)

Brakes

Manifold Pressure Banjo Bolt

7 ft-lb (10 Nm)

Brakes

Master Cylinder Mount Bolts

18 ft-lbs (25 Nm)

Camshaft

Cam Chain Tensioner Mounting Bolts

7 ft-lb (10 Nm)

Camshaft

Cam Chain Tensioner Spring Bolt

15 ft-lb (20 Nm)

Camshaft

Camshaft Carrier Sprocket Bolts

7 ft-lb (10 Nm)

Camshaft

Camshaft Sprocket Bolts

14 ft-lb (19 Nm)

Carbon Canister

Carbon Canister Fastener

9 ft-lbs (12 Nm)

Carbon Canister

Carbon Canister Filter Fastener

9 ft-lbs (12 Nm)

Cargo Components

Cargo Box Fastener

7 ft-lbs (10 Nm)

Cargo Components

Cargo Box Support Bracket Fasteners

15 ft-lbs (20 Nm)

Chassis

Charge Air Cooler Bolts

7 ft-lb (10 Nm)

Chassis

Chassis Ground Nut

5 ft-lb (7 Nm)

Chassis Components

Skid Plate Fasteners

9 ft-lbs (12 Nm)

Chassis Components

Slider Rail Fastener

30 ft-lbs (40 Nm)

Chassis Components

Snorkel Shaft Coupler Jam Nut

140 ft-lb (190 Nm)

Connecting Rod

Connecting Rod Bolts

Step 1: 9 ft-lbs (12 Nm); Step 2: 22 ft-lb (30 Nm); 90°

Cooling System

Coolant Hose Retainer Bolt

8 ft-lb (11 Nm)

Cooling System

Coolant Reservoir

8 ft-lb (11 Nm)

Cooling System

Coolant Temperature Sensor

17 ft-lb (23 Nm)

Cooling System

Electric Coolant Pump Bracket Fasteners

8 ft-lb (11 Nm)

Cooling System

Radiator Bracket

8 ft-lb (11 Nm)

CPS Retaining Bolt

9 ft-lb (12 Nm)

Crankcase

Crankcase Bolts (M10)

Step 1: 9 ft-lb (12 Nm); Step 2: 21 ft-lb (28 Nm); 90°

Crankcase

Crankcase Bolts (M6)

9 ft-lb (12 Nm)

Crankcase

Crankcase Bolts (M8)

26 ft-lb (35 Nm)

Crankcase

Crankcase Oil Gallery Plug

12 ft-lbs (16 Nm)

Cylinder Head

Cylinder Head Bolts

Multiple steps: 13, 26 ft-lb; Additional 180° x2

Dashboard/Trim

Dash Trim Fastener

7 ft-lbs (10 Nm)

Debris Protection

Debris Scraper

20 ft-lbs (27 Nm)

Doors

Door Frame Fastener

7 ft-lbs (10 Nm)

Doors

Door Hinge Fastener

18 ft-lbs (24 Nm)

Doors

Door Latch/Actuator Fastener

9 ft-lbs (12 Nm)

Doors

Door Panel Fastener

35 in-lbs (4 Nm)

Doors

Door Striker Fastener

7 ft-lbs (10 Nm)

Doors

Door Trim Bracket Fastener

18 in-lbs (2 Nm)

Drive Clutch (2020)

Cover Plate

15 ft-lbs (21 Nm)

Drive Clutch (2020)

Mounting Bolt

140 ft-lbs (190 Nm)

Drive Clutch (2020)

Shift Weight

20 in-lb (2 Nm)

Drive Clutch (2021)

Cover Plate

15 ft-lbs (21 Nm)

Drive Clutch (2021)

Mounting Bolt

140 ft-lbs (190 Nm)

Drive Clutch (2021)

Shift Weight

20 in-lb (2 Nm)

Drive System

Prop Shaft Mounting Plate Fastener

15 ft-lbs (20 Nm)

Drive System

Prop Shaft Roll Hoop Fasteners

13 ft-lbs (18 Nm)

Drive System

Prop Shaft Support Bearing Fastener

30 ft-lbs (40 Nm)

Drive System

Prop Shaft to Transmission Coupler Fasteners

11 ft-lbs (15 Nm)

Driven Clutch (2020)

Helix Fasteners

32 ft-lbs (44 Nm)

Driven Clutch (2020)

Mounting Bolt

43 ft-lbs (58 Nm)

Driven Clutch (2021)

Helix Fasteners

32 ft-lbs (44 Nm)

Driven Clutch (2021)

Mounting Bolt

26 ft-lbs (58 Nm)

Driveshaft

Driveshaft Boot Guard Screws

14 ft-lb (19 Nm)

ECU

ECU Mounting Screws

24 in-lb (3 Nm)

Electrical

Fuse Box Fasteners

5 ft-lb (7 Nm)

Electrical Components

Stator Cover Screws

9 ft-lb (12 Nm)

Electrical Components

Steering Tilt Shock Fastener

9 ft-lbs (12 Nm)

Electrical Components

Voltage Regulator Bracket Fasteners

7 ft-lbs (10 Nm)

Electrical Components

Voltage Regulator Fasteners

8 ft-lb (11 Nm)

Electrical Components

Suspension Control Module (SCM) Fasteners

8 ft-lb (11 Nm)

Electrical Components

Taillight Mounting Nuts

24 in-lb (3 Nm)

Electrical Components

Terminal Block Nuts

30 in-lb (3 Nm)

Electrical Components

Thermostat Cover Bolts

7 ft-lb (10 Nm)

Electrical Components

Throttle Body / ETC Bolts

7 ft-lb (10 Nm)

Electrical Components

Throttle Pedal Mounting Fasteners

8 ft-lb (11 Nm)

Engine Components

Engine Breather Cover Screws

7 ft-lb (10 Nm)

Engine Components

Engine Mount Bracket Fasteners

42 ft-lb (57 Nm)

Engine Components

Engine Mount Isolator Bolt

55 ft-lb (75 Nm)

Engine Components

Engine Mount to Frame

22 ft-lb (30 Nm)

Engine Components

Engine Oil Plug

12 ft-lbs (16 Nm)

Engine Components

Spark Arrestor

8 ft-lb (11 Nm)

Engine Components

Spark Plug

9 ft-lbs (12 Nm)

Engine Components

Speed Sensor Screw

12 ft-lb (16 Nm)

Engine Components

Valve Cover Bolts

7 ft-lbs (10 Nm)

Engine Components

Visor Mounting Screws

8 ft-lb (11 Nm)

EPS (Electronic Power Steering)

EPS Bracket Mounting Fasteners (Lower)

26 ft-lbs (35 Nm)

EPS (Electronic Power Steering)

EPS Bracket Mounting Fasteners (Upper)

33 ft-lbs (45 Nm)

EPS (Electronic Power Steering)

EPS to Lower Steering Shaft Fastener

22 ft-lbs (30 Nm)

EPS (Electronic Power Steering)

EPS-to-Bracket Fasteners

33 ft-lbs (45 Nm)

Exhaust System

Exhaust Heat Shield Fasteners

8 ft-lb (11 Nm)

Exhaust System

Exhaust Manifold Bolts

17 ft-lb (23 Nm)

Exhaust System

Exhaust Manifold Nuts

26 ft-lb (35 Nm)

Exhaust System

Exhaust Pipe to Muffler Nuts

18 ft-lb (24 Nm)

Exhaust System

Exhaust Pipe to Turbo Bolts

18 ft-lb (24 Nm)

Exhaust System

Oxygen Sensor

13 ft-lb (18 Nm)

Fan Assembly

Fan Assembly Mounting Fastener

9 ft-lbs (12 Nm)

Flywheel

Flywheel Bolt

133 ft-lbs (180 Nm), loosen 180°, retorque to 133 ft-lb (180 Nm)

Frame

Frame Bolts (front to rear)

40 ft-lb (54 Nm)

Frame

Front Bumper Bracket Fastener

30 ft-lbs (40 Nm)

Frame

Front Crossbar Fastener

40 ft-lbs (54 Nm)

Frame

Front Frame Fastener

148 ft-lbs (200 Nm)

Frame

Main-to-Front Frame Fastener

33 ft-lbs (45 Nm)

Fuel System

Fuel Pump PFA Nut

70 ft-lbs (95 Nm)

Fuel System

Fuel Rail Mounting Screws

7 ft-lb (10 Nm)

Fuel System

Fuel Tank Block-off Panel

8 ft-lbs (11 Nm)

Fuel System

Fuel Tank Fasteners

15 ft-lbs (20 Nm)

Gearcase

Front Gearcase Cover Plate Screws

11 ft-lbs (15 Nm)

Gearcase

Front Gearcase Drain/Fill Plugs

10 ft-lbs (14 Nm)

Gearcase

Front Gearcase Mounting Fasteners

52 ft-lbs (70 Nm) + 270°

Hoses and Clamps

Hose Clamp

35 in-lb (4 Nm)

Ignition

Ignition Coil Fastener

7 ft-lbs (10 Nm)

Instrument Panel

Instrument Panel Fastener

8 ft-lb (11 Nm)

Intake System

Intake Clamps

49 in-lb (6 Nm)

Intake System

Intake Cover Fasteners

36 in-lbs (4 Nm)

Intake System

Intake Manifold Mounting Fasteners (lower)

20 ft-lb (27 Nm)

Intake System

Intake Manifold to Cylinder Head Clamps

6 ft-lb (8 Nm)

Interior

Gear Selector Knob

40 in-lb (5 Nm)

Interior

Heat Shield Fastener

9 ft-lbs (12 Nm)

Interior

Hip Bolster Bolts

14 ft-lb (19 Nm)

Interior

Hood Fastener

7 ft-lbs (10 Nm)

Oil System

Oil Cooler Bolts

7 ft-lb (10 Nm)

Oil System

Oil Pan Bolts (M6)

9 ft-lb (12 Nm)

Oil System

Oil Pan Bolts (M8)

26 ft-lb (35 Nm)

Oil System

Oil Pump Mounting Bolts

7 ft-lbs (10 Nm)

Oil System

Oil Pump Pickup Screws

7 ft-lb (10 Nm)

Power Steering

Power Steering Bracket to Frame Nuts

18 ft-lb (24 Nm)

Power Steering

Power Steering Unit Shield Screws

15 ft-lb (20 Nm)

Power Steering

Power Steering Unit to Mount Bracket

30 ft-lb (41 Nm)

PVT

PVT Cover Fasteners (inner)

(see image in Engine Installation)

PVT

PVT Cover Fasteners (outer)

36 in-lbs (4 Nm)

PVT

PVT Inner Cover Baffle Fasteners

7 ft-lbs (10 Nm)

PVT

PVT Intake Hose Clamp

25 in-lbs (3 Nm)

Rear Cargo and Fascia

Rear Cargo Box / Fender Fastener

7 ft-lbs (10 Nm)

Rear Cargo and Fascia

Rear Fascia Bracket Fastener

36 in-lbs (4 Nm)

Rear Cargo and Fascia

Rear Fascia Fastener

36 in-lbs (4 Nm)

Rear Cargo and Fascia

Rear Fascia/Bumper Fastener

7 ft-lbs (10 Nm)

Rear Cargo and Fascia

Rear Support Fastener

8 ft-lb (11 Nm)

ROPS (Roll-Over Protection System)

ROPS Fasteners (Front and Rear)

44 ft-lbs (60 Nm)

ROPS (Roll-Over Protection System)

ROPS Fasteners (Middle)

89 ft-lbs (120 Nm)

ROPS (Roll-Over Protection System)

ROPS Seat Belt Mount Fastener

40 ft-lbs (54 Nm)

Seat Components

Seat Base Support Bracket Fastener

15 ft-lbs (20 Nm)

Seat Components

Seat Belt Mounting Fasteners

40 ft-lbs (54 Nm)

Seat Components

Seat Bracket Fastener (Passenger)

9 ft-lbs (12 Nm)

Seat Components

Seat Frame Fastener (Front) M10 x1.5×16

37 ft-lbs (50 Nm)

Seat Components

Seat Frame Fastener (Front) M8 x 1.25 x 45

18 ft-lbs (25 Nm)

Seat Components

Seat Frame Fastener (Front) M8 x 1.25 x 50

15 ft-lbs (20 Nm)

Seat Components

Seat Frame Fastener (Rear)

30 ft-lbs (40 Nm)

Seat Components

Seat Hinge Bracket Fastener

7 ft-lbs (10 Nm)

Seat Components

Seat Slide/Tilt Bracket Fastener

7 ft-lbs (10 Nm)

Seat Components

Seat Slide/Tilt Receiver Fastener

15 ft-lbs (20 Nm)

Sensors

Knock/Det Sensor

15 ft-lb (20 Nm)

Shift Cable

Jam Nut

16 ft-lb (22 Nm)

Shift Cable

Shift Cable to Shifter

13 ft-lb (18 Nm)

Shift Cable

Transmission Bracket

37 ft-lb (50 Nm)

Shift Components

Shift Knob Fastener

35 in-lbs (4 Nm)

Shift Components

Shift Linkage Support Bracket; Fastener

15 ft-lbs (20 Nm)

Starter Components

Starter Cable Nuts

40 in-lb (5 Nm)

Starter Components

Starter Mounting Bolts

7 ft-lb (10 Nm)

Starter Components

Starter One-Way Clutch Screws

9 ft·lb (12 Nm)

Starter Components

Starter Solenoid Cable Nuts

35 in-lb (4 Nm)

Starter Components

Starter Solenoid Mounting Bolts

7 ft-lbs (10 Nm)

Steering Components

Steering Cast Mounting Fasteners (Lower)

42 ft-lbs (57 Nm)

Steering Components

Steering Cast Mounting Fasteners (Upper)

22 ft-lbs (30 Nm)

Steering Components

Steering Column Mounting Fasteners

33 ft-lbs (45 Nm)

Steering Components

Steering Rack Mounting Bolts

44 ft-lbs (60 Nm)

Steering Components

Steering Shaft to EPS Unit

22 ft-lbs (30 Nm)

Steering Components

Steering Shaft to Steering Rack

48 ft-lbs (65 Nm)

Steering Components

Steering Wheel Nut

66 ft-lbs (90 Nm)

Steering Components

Tie Rod End to Knuckle

30 ft-lbs (40 Nm) + 90°

Steering Components

Tie Rod Jam Nuts

44 ft-lbs (60 Nm)

Steering Components

TMAP Fastener

7 ft-lb (10 Nm)

Support Components

Support Bearing Fastener

30 ft-lbs (40 Nm)

Suspension

A-Arm Fasteners

74 ft-lbs (100 Nm)

Suspension

Ball Joint Fasteners

44 ft-lbs (60 Nm)

Suspension

Radius Rod Fasteners (Inner)

52 ft-lbs (70 Nm) + 45°

Suspension

Radius Rod Fasteners (Outer)

52 ft-lbs (70 Nm) + 90°

Suspension Components

Shock Access Panel Fasteners

36 in-lbs (4 Nm)

Suspension Components

Shock Bearing Asm

35 ft-lb (47 Nm)

Suspension Components

Shock Bleed Screw

14 in-lb (2 Nm)

Suspension Components

Shock Body Cap

100 ft-lb (135 Nm)

Suspension Components

Shock Eyelet

50 ft-lb (68 Nm)

Suspension Components

Shock Guard Screws

30 ft-lbs (40 Nm)

Suspension Components

Shock Mount (Front)

44 ft-lbs (60 Nm)

Suspension Components

Shock Mount (Rear)

74 ft-lbs (100 Nm)

Suspension Components

Shock Reservoir Mounting Clamps (rear)

35 in-lb (4 Nm)

Suspension Components

Shock Shaft Nut

22 ft-lb (30 Nm)

Suspension Components

Stabilizer Bar Linkage (Front)

74 ft-lbs (100 Nm)

Suspension Components

Stabilizer Bar Linkage (Rear)

44 ft-lbs (60 Nm)

Suspension Components

Stabilizer Bar; Mounting Brackets (front)

44 ft-lbs (60 Nm)

Suspension Components

Stabilizer Bar; Mounting Brackets (rear)

30 ft-lbs (40 Nm)

Suspension Components

Trailing Arm to Bearing Carrier; Fasteners

44 ft-lbs (60 Nm)

Suspension Components

Trailing Arm to Frame Bolts

74 ft-lbs (100 Nm)

Transmission Components

Transmission Bell Crank; Nut

18 ft-lb (24 Nm)

Transmission Components

Transmission Case; Screws

20 ft-lbs (27 Nm)

Transmission Components

Transmission Drain/Fill Plugs

14 ft-lbs (19 Nm)

Transmission Components

Transmission Isolator Bolt (rear)

33 ft-lb (45 Nm)

Transmission Components

Transmission Park Flange Screws

10 ft-lb (14 Nm)

Transmission Components

Transmission Rear Mount to Frame

22 ft-lb (30 Nm)

Transmission Components

Transmission Sector Gear Cover

12 ft-lb (16 Nm)

Transmission Components

Transmission Snorkel Tube Locking Screw

10 ft-lb (14 Nm)

Turbo Components

Turbo Actuator Rod Heim Joint; Fasteners

7 ft-lb (10 Nm)

Turbo Components

Turbo Boost Control Valve Bolts

8 ft-lb (11 Nm)

Turbo Components

Turbo Coolant Line Fasteners

7 ft-lbs (10 Nm)

Turbo Components

Turbo Mounting Bolts

18 ft-lb (24 Nm)

Turbo Components

Turbo Oil Banjo Bolt

33 ft-lb (45 Nm)

Turbo Components

Turbo Oil Drain Tube Fasteners

11 ft-lb (15 Nm)

Turbo Components

Turbo Oil Line Clamps

35 in-lb (4 Nm)

U-Joint Components

U-Joint Strap Fastener

11 ft-lbs (15 Nm)

Water Pump Components

Water Pump Cover Bolts

7 ft-lb (10 Nm); (Apply Loctite)

Water Pump Components

Water Pump Impeller

7 ft-lb (10 Nm); (Apply Loctite)

Wheel Components

Wheel Lug Nuts

Wheels

Hub Castle Nut (front and rear)

180 ft-lbs (244 Nm)

Winch Components

Winch Cover Fastener

22 in-lb (3 Nm)

Winch Components

Winch Mounting Plate Fasteners

18 ft-lbs (24 Nm)